Eli lixesha elinika umdla kumaziko enkonzo yesinyithi ukuba azifumane.Abaninzi bafumanisa ukuba kufuneka babonelele ngenqanaba elithile leenkonzo zokuvelisa ukuze bancede bahluke kwamanye amaziko eenkonzo.Babone ukudityaniswa okumangalisayo kwicala lomzi-mveliso, kwaye bazibuza ukuba ngaba iifektri babefuna ukuba neenxalenye zekhonkco lokubonelela, njengoko benzayo eYurophu, apho iifektri zinabahambisi. Kwakhona kufuneka balwe nesiseko sokuvelisa esinciphayo.
Isenokungavakali njengawona maxesha amnandi, kodwa apho kukho uqhushululu, kukho ithuba.
Ukuthengwa kwamva nje yilaser ye-Trumpf 8kW, eye yafumaneka ngasekupheleni konyaka ophelileyo, kubandakanywa ne-Trumpf TruLaser 5060 i-laser ye-slab ye-Trumpf-dimensional (2D) ene-8kW resonator ebizwa ngokuba yi-TruFlow 8000.
Kulapho i-TW Profile Services (Pty) Ltd ikhona khona. Eli ziko lenkonzo elineminyaka engama-22 ubudala likhule ngokumangalisayo kule minyaka idlulileyo ngokunikezela ngoluhlu lweenkonzo zesinyithi kunye nenkonzo yabathengi, ikunika umbono weenjongo zeqela ukugcina. ishishini liphila kwaye lomelele kule minyaka ili-100 izayo.
Le nkampani ineemitha ezimalunga nama-24,000 zesikwere zoluhlu kunye nendawo yokuvelisa kwi-Craig Road, e-Underbolt, e-Boxburg, eGauteng, ene-9,200 yeemitha ezizikweri ezifumanekayo phantsi kophahla.
I-Service Diversity Company enabasebenzi abangama-300 (ama-200 kwiworkshop, i-100 eofisini) exhotyiswe nge-laser cut, ukusika i-plasma, iphrofayili, ukugoba, i-countersinking, i-guillotine, izixhobo zokubhola kunye nokuqengqeleka kunye nezinye izixhobo zokwenza kunye nokusika i-Operations of Metals.Ineqela leelori zothutho ezingama-21 eziphatha malunga neetoni ezingama-24 000 zemathiriyeli ngonyaka. Ezona zixhobo zisetyenziswayo zibandakanya onke amanqanaba entsimbi ye-stainless kunye nekhabhoni, kunye ne-aluminiyam encinci kunye nezinye izinto ezingaqhelekanga.
Inkampani icubungula izixhobo kwiindidi ezahlukeneyo zesakhiwo, amaphepha kunye namacwecwe kwaye, ngoku kutshanje, iibhubhu.
Isinyathelo esinye phambili - Ukuxosha iimarike ezingezizo eziqhelekileyo kuphelisa iinkqubo, ukukhawuleza kwemveliso kunye nokuphucula umgangatho wokugcina amaziko eenkonzo isinyathelo esinye ngaphambi kokhuphiswano.
UJoost Smuts, ngoku umlawuli olawulayo we-TW Profile Services, uWillie van den Berg, umalume kaJoost kunye noTony Smith, omnye wamaqabane akhe okuqala, baqala inkampani emva phaya ngo-1994 kwiRefinery Road Scrap Metal Plant.isebenza kwisakhiwo esincinci., Jemiston.
“UWillie sele ethathe umhlala-phantsi kangangexesha elithile kwaye akasenguye umnini-zabelo, ngelixa uTony esaqeshwa yiTW Profile Services.Njengoko inkampani isanda, ndabona imfuneko yokwandisa iqela lam lomlingani kwaye ndafumana abazalwana bam uMartin Smuts, uBen Riley kwaye kamva uMohammed Daya kunye noGideon Janse van Vuuren bajoyina.
Iinkonzo zeProfayili yeTW zileqa imakethi engeyiyo eyesiqhelo ngokulungisa iipleyiti ezishinyeneyo ezivela kumazwe angaphandle ukusuka kwi-100mm ukuya kwi-300mm, ezingafumaneki lula eMzantsi Afrika, kwaye zithobela iiNkonzo zeProfayili yeTW
“Inkampani yasekwa ngoFebruwari 1994, yaye ngaphambi kokuba siqonde oko safudukela kumzi-mveliso omkhulu.Ngowe-1998 sathenga umzi-mveliso wethu wokuqala oseMoeller Street, eGermiston.”
“Sahlala apho de safudukela kwindawo yethu ngoku apho sazakhela khona ngo-2009.”
Ukusukela ekuqaleni, intanda-bulumko yethu yayikukuba siphumelele, bekufuneka sahluke kuye wonke umntu, kwaye sisabambelele kuloo nto namhlanje.
“Ngokwesiko, kwiziko lenkonzo, ubuthabatha iphepha okanye intsimbi elingana nomlinganiselo, uyityise okanye uyilayishe kumatshini, emva koko ubom, ubhobhoze, usike, usike, usike uze ukhuphe izinto ezithile.Asiyenzi.Sisebenza ngentsimbi kwaye sifuna ukusebenza kwindawo abanye abadla ngokoyika ukungena kuyo.Asiyondlela yotshintsho, kodwa xa inikezelwa kubathengi abangenalwazi olunzulu ngomsebenzi wesinyithi, ibonakala ilolona mbono wahlukileyo ehlabathini.”
“Nanamhlanje, olu hlobo lokucinga lusajongwa 'njengengaqhelekanga'.Iinkampani zokucinga zesikolo esidala ziqhelene nokuphathwa kwezinto ezinomthamo ophezulu kangangokuba akukho lula ukuphuhlisa ezinye iindawo zeshishini labo, kwaye yiloo nto intle kakhulu thina Yindalo yesibini.Ungandivi kakubi, siseyiprosesa enevolumu ephezulu, kodwa yindawo yokufunda kunye nokuhambisa itekhnoloji entsha kwishishini lethu, sijonge ukutsibela kumathuba amatsha, njengokuthatha i-50mm yentsimbi engenasici, ezisa. siye kwindawo apho inkampani iqhuba kakuhle.”
UMlawuli weeNkonzo zeProfayili ye-TW.Ukusuka ekhohlo ukuya ekunene: uBen Riley, uMohammed Daya, uGideon Janse van Vuuren, uMartin noJoost Smuts, kunye noShaun Waring
“Ngaphandle kwale ntetho, iziko leenkonzo lilungile njengoko lisebenza ngexesha.Isaci senkampani sithi: 'Siqinisekisa ukuhanjiswa ngokukhawuleza, nokuba kuthatha ixesha elingakanani!
UkuJonga okuBunzulu okuBanzi “Siqale icandelo lethu lokusika i-laser ngo-2003 xa uShaun Waring wajoyina njengomnini sabelo.UShaun usebenze kwishishini lesinyithi ukususela ngo-1994 kwaye unamava amaninzi ekusikeni kwe-laser.La mava angqineke exabiseke kakhulu kwinkampani Lulongezelelo oluxabiseke kakhulu.”
“Asingabokuqala ukusika i-laser, kodwa sikholelwa ukuba sibe ngabokuqala ukuthenga iTrumpf 5kW kunye neTrumpf 6kW lasers eMzantsi Afrika.”
“Eyona nto ithengwe mva nje yilaser yeTrumpf 8kW, efike kwisiza ekupheleni konyaka ophelileyo kwaye yeyokuqala uhlobo lwayo eMzantsi Afrika.”
“Lo matshini yi-TRUMPF TruLaser 5060 ye-laser ye-flat-dimensional (2D) ene-8kW resonator ebizwa ngokuba yi-TruFlow 8000, ethi inyuse amandla okusika i-laser nge-100% xa kunyibilika intsimbi engatyiwayo kunye ne-aluminiyam.Xa usikwa i50mm yentsimbi engatyiwayo ngelaser eyi-6 kW, iTruFlow 8000 iphinda kabini ubuninzi bepleyiti yentsimbi engenakutyiwa ngaphambili echazwe ngaphambili.
Inkampani yayingoyiki ukuba nkulu kwaye yathenga iilaser ezimbini zePrima Power. Zombini zinemilinganiselo yebhedi eyi-24 000 mm x 3 000 mm
Ngaphambili, i25mm yentsimbi engatyiwayo yayiza kusikwa ngesisiki esiqhelekileyo seplasma, esinemiphetho erhabaxa.Nangona kunjalo, ngoku siyakwazi ukusika i-25mm yensimbi engenasici kwaye sivelise umda ogqibeleleyo usebenzisa i-BrightLine feature, leyo, phakathi kwezinye izinto, iphucule iiparitha zokusika.”
“Ubungakanani bebhedi kulo matshini buziimitha ezi-6 ubude neemitha ezi-2 ububanzi.Njengoko ubona, asoyiki ukunika abathengi bethu inkonzo yokusika izinto ezityebileyo kunye namaphepha amakhulu. ”
Ukusika Ukukwazi Iinkonzo zeProfayili zeTW zinetotali ye-laser cutters ye-10, kubandakanywa oomatshini abasibhozo be-Trumpf kunye noomatshini ababini be-24m x 3m Prima Power, ekwazi ukusika intsimbi ye-carbon ukusuka kwi-0.5mm ukuya ku-25mm ubukhulu, kuquka ipleyiti yebhoyila, i-aluminium ukusuka kwi-0.5mm ukuya kwi-20mm kunye ne-50mm. yenziwe ngentsimbi eshayinayo.
Kwicala leprofayili, banoomatshini abasibhozo beentloko ezininzi ezinokusika izinto ukusuka kwi-6mm ukuya kwi-300mm.
Kwisebe le-plasma, banama-cutters amabini e-ESAB e-plasma.Omnye ngumatshini we-plasma ophezulu-high-definition okwazi ukusika i-4mm ukuya kwi-25mm sheets.Enye i-plasma eqhelekileyo, ekwazi ukusika iiplate ukuya kwi-60mm kwi-stainless kunye ne-carbon steel. kwakhona ekwaziyo ukukrola imigca egobileyo, iinombolo zenxalenye kunye namaziko omngxuma.Bobabini oomatshini bayakwazi ukusika i-12 mx 3 m, ubukhulu bephepha bukhulu bukhoyo ngoku.
Ukugoba, i-Guillotine kunye ne-Rolling TW Iinkonzo zeProfayili nazo zixhotyiswe kakuhle kweli sebe kwaye yinkonzo ebalulekileyo yokongeza ixabiso kubathengi bayo.
Inkampani ineziqhoboshi ezihlanu zokugoba ukusuka kwi-0.5mm ukuya kwi-12mm kwi-4m ubude kwisayithi kunye ne-25mm eyongezelelweyo kwi-6m ubude bendawo.Izixhobo zokugoba ziquka iibhuleki ezimbini ze-Ermaksan.
I-Countersinking yenziwa kumaziko amabini omatshini e-Quaser CNC kunye ne-radial drill emihlanu.Ubungakanani bebhedi ye-CNC bukhawulelwe kwi-1 500mm x 600mm.
Bobabini oomatshini banikezela ngenkonzo yokugoqa kwi-site kunye nezithintelo ezilandelayo - ukugqithwa kobunzima ukuya kwi-8mm kunye nobubanzi ukuya kwi-2.5m.Iinkonzo ezongezelelweyo zokuqengqeleka zingabonelelwa ngaphandle kwendawo yeeplate ze-80mm phezu kwe-3m ububanzi.
I-Tube Laser Processing TW Iinkonzo zeProfayili nazo zineenkonzo zenkampani yodade i-TW Tube Laser kunye ne-Processing ekufuphi ne-Kent Street e-Underbolt.Kunyaka ophelileyo, inkampani ifake i-6-axis BLM 14 umatshini we-laser we-tube kunye ne-BLM LT Fiber tube laser.
Ubukhulu obukhulu be-BLM 14 umatshini we-laser we-laser onekhono le-3D unokuqhuba iiprofayili ukuya kuthi ga kwi-355 mm kunye nobukhulu bodonga obuyi-20 mm, unokuphatha iiprofayili ukuya kuthi ga kwi-13 m ubude, kokubini nangaphandle, kwaye uyakwazi ukwenza iiprofayili ezinkulu ezingenanto, izakhiwo ezivulekileyo Amacandelo, afana ne-H, I, ii-engile, kunye neetshaneli, zine-interface encinci yabantu.
Umatshini we-BLM we-14 unokwenza isinyithi esithambileyo, isinyithi esinamandla, insimbi ye-alloy kunye nensimbi engenasici.Akukho zixhobo ezikhethekileyo ezifunekayo, ukwenza lula ukuveliswa kwemveliso kunye neprototyping ephantsi.
Intloko yokusika i-multi-axis kwi-6-axis BLM LT 14 ityhubhu ye-laser yenza ukusika i-oblique, ukulungiswa kwe-weld kunye ne-chamfering yemingxuma ngaphandle kokuhambisa ityhubhu, iqinisekisa imveliso egqwesileyo kunye nomgangatho wokusika.
Kwicala leprofayili, baneemishini ezisibhozo zeentloko ezininzi ezinokusika izinto ezivela kwi-6mm ukuya kwi-300mm. Kwisebe le-plasma, bane-ESAB cutters ye-plasma ezimbini.Omnye umatshini we-plasma ophezulu okwazi ukusika i-4mm ukuya kwi-25mm sheets. Enye i-plasma eqhelekileyo, ekwazi ukusika iiplati ukuya kwi-60mm kwi-stainless kunye ne-carbon steel.Le mishini iyakwazi ukukrola imigca yokugoba, iinombolo zenxalenye kunye namaziko omngxuma.Bobabini oomatshini bayakwazi ukusika i-12 mx 3 m, ubukhulu bephepha elikhulu ekhoyo ngoku
Iinkonzo zeProfayili ye-TW kutshanje zithenge i-Weber polisher kwi-Retecon Machine Tools
“Siphinde saphuma ebhokisini ngalo mba.Ngelo xesha, yayingoyena matshini mkhulu kwaye ungoyena matshini uzenzelayo eMzantsi Afrika,” utshilo uJoost.
I-BLM LT i-fiber tube laser, enegunya ukuya kwi-152 mm, inokuqhuba iibhubhu kunye neeprofayili ukuya kwi-6.5 m ubude kunye ne-4.5 m kwimveliso egqityiweyo. useto, utshintsho oluzenzekelayo kwimizuzu nje emibini, ukunciphisa ukusetyenziswa kwamandla kunye nokufakwa kwamandla, kunye nomgangatho ophezulu we-beam ukukhawuleza ukusika isantya kunye nomlinganiselo wamandla we-laser kunye nokunciphisa iindleko zokugcina.
“Imarike yokusika iityhubhu ezingqukuva nezisikwere ukuya kuthi ga kwi-140mm zibonelelwa kakuhle.Kanye njenge-LT 14 yethu, kufuneka sicinge malunga nenye into esinokuyinikezela ngayo kwimarike, yiziphi iingenelo i-LT Fiber enazo ngaphezu kwamanye amashishini, yintoni eyenza ukuba Sihluke?Amandla ethu kwimarike yelaser ityhubhu kukukwazi ukusika iidayamitha ukusuka kwi-12mm ukuya kwi-355mm koomatshini bethu belaser.
Izicwangciso ezifanayo zokwahlula iziko lenkonzo ziyaqhubeka ukuzama ukwahluka kangangoko kunokwenzeka kukhuphiswano. Oku kunyanzelekile.Oku kukuphila ngokuzimeleyo.
“Nanjengoko siwusebenzisa kakhulu umbane, bekufuneka sijonge izisombululo ezinokubakho.Isiphumo soko kukuba inkampani isandula ukufaka isixhobo sombane welanga esinamandla angama-200kW esibonelelwa ngabakwaPassat Energy,” utsho uJoost.
Ndiphinde ndaqaphela ukuba iiNkonzo zeProfayili ye-TW, inkampani ekulungeleyo kwaye izimisele ukusebenzisa itekhnoloji entsha ukukhulisa ishishini layo kwaye mhlawumbi ibe yeyokuqala, ayikhange ingene ekusikeni ifayibha ngee-laser zayo zephaneli.
Inkampani ineziqhoboshi ezihlanu zokugoba ukusuka kwi-0.5mm ukuya kwi-12mm kwi-4m ubude kwisayithi kunye ne-25mm eyongezelelweyo kwi-6m ubude bendawo.Izixhobo zokugoba ziquka iibhuleki ezimbini ze-Ermaksan.
I-Countersinking kunye nokugrunjwa kwenziwa kumaziko amabini e-Quaser CNC omatshini abonelelwa yi-F&H Machine Tools, ii-CNCs zilinganiselwe kwi-1 500 mm x 600 mm ubukhulu bebhedi.
“Sizazi kakuhle izibonelelo zefiber lasers, kodwa zisanqongophele ekuveliseni iziphumo esifuna ukusika izinto ezityebileyo.Uninzi lokusikeka kwethu lwenzeka kwizinto ezincinci zegeyiji, kodwa sikholelwa ukuba sinokulungiswa kweMathiriyeli kumashishini obunjineli anzima afana nothutho lukaloliwe azuze ishishini elininzi. ”
“Iibhodi ze-S355 ezinobukhulu obuyi-100mm nangaphantsi zifumaneka lula kwimarike yasekhaya.Ukusuka kwi-100mm ukuya kwi-300mm, iifektri zethu zasekhaya azivelisi ngokwemigangatho yethu.Ke ngoku singenisa le mathiriyeli isuka eTshayina, kunye nelaphu elicinyiweyo kunye nezixhobo ezipholileyo ezinobunzima beRunell obungama-400 kunye nama-500. ”
"Kodwa kwikamva elingekude, sinokwenza utshintsho kwifiber, kuba siva malunga nophuhliso kuluhlu lwe-25mm."
Iinkonzo zeProfayili ye-TW zinee-cutters ze-laser ezisibhozo ze-Trumpf. Inkampani ingakwazi ukusika izinto ze-carbon steel ukusuka kwi-0.5mm ukuya kwi-25mm, kubandakanywa neepleyiti zebhoyila, insimbi engenasici ukusuka kwi-0.5mm ukuya kwi-20mm kunye ne-50mm
Ixesha lokuposa: Feb-18-2022