I-Chicago Metal Fabricators 'i-fiber laser cutter entsha ayiyena umatshini we-gantry.I-X-axis yisakhiwo sentsimbi esihamba phakathi kwegumbi lokusika.Yenzelwe ukubonelela ngenkxaso engakumbi yeentloko zokusika ngesantya esiphezulu.Ikwavumela ukufikelela bonke ubude betafile yokusika i-laser.
Ifumaneka kwicala elingasentshona-ntshona yesixeko, iChicago Metal Fabricators sele ikhona iminyaka engaphezu kwe-100. Kodwa nakulo mhla kunye nobudala, ibonise ukuzimisela ukwamkela itekhnoloji yamva nje - mva nje yenye yezona zixhobo ezinkulu ze-fiber laser cutters. i-US
Ukuba uhamba kufuphi nomvelisi, okwabelwana ngawo kunye ne-Chicago-style bungalows kunye nezinye izindlu zentsapho enye, unokumangaliswa kubukhulu bendawo yomenzi.Igubungela i-200,000 yeenyawo zeenyawo, malunga nesiqingatha sobukhulu bebhloko yesixeko. yaqalwa ngo-1908, isakhiwo siye sandisa igumbi elinye ngexesha.Amagumbi abiyelwe ngezitena anika indawo kwamanye amagumbi abiyelwe ngezitena de ufikelele kwibhayi enkulu emva kweziko.
Ekuqaleni kwenkulungwane yama-20, iChicago Metal Fabricators yenza iikhabhathi zetsimbi kunye neenkqubo zemibhobho zisebenzisa oomatshini bokushicilela abaqhutywa zii-spool pulleys kunye nama-flywheels axhonywe kufuphi nesilingi;eneneni, iinkampani ezininzi zisakwizikhundla ezifanayo njengoko zazisenza phantse kwinkulungwane eyadlulayo, nto leyo engumbango wembali yemveliso yenkampani.Namhlanje, igxile kumacandelo anzima kunye neendibano ezinkulu ukusuka kwigeyiji eyi-16 ukuya kwiibhodi ezi-3. ukuya kutsho kuma-300 emisebenzi evulwayo nangaliphi na ixesha.
"Sineendawo ezinkulu, ezinobunzima bokwenza izinto," utshilo uRandy Hauser, umongameli weChicago Metal Fabricators.“Ngokucacileyo, njengomenzi wentsimbi, uyafuna ukuba neebheyi ezinde, kodwa asifuni.Sinendawo enkulu yebhayi ngasemva, kodwa sinamagumbi amaninzi amakhulu.Ngoko igumbi esasilisebenzisa lalizele ziiselula.
"Ngokomzekelo, senza intsimbi engenastainless steel kumagumbi angasese ukuze siphephe ungcoliseko lwekhabhoni.Emva koko senza umsebenzi omninzi olula kunye nokuhlanganisana kwamanye amagumbi,” wahlabela mgama wathi.” Sawenza ngale ndlela umsebenzi wethu.Yasebenzisa imeko yethu ngoku.”
Njengoko iintlobo zemisebenzi yokuvelisa ziye zavela kule minyaka idlulileyo, ngokunjalo nesiseko sabathengi.IChicago Metal Fabricators ngoku ibonelela ngamacandelo esinyithi kwi-aerospace, inkxaso yomhlaba we-aviation, ulwakhiwo, umzila kaloliwe kunye nemizi-mveliso yamanzi.Eminye imisebenzi ibuthathaka kakhulu, njenge-12- I-toni ye-6-intshi ye-aerospace component.Intsimbi ye-A514 idinga ulawulo oluphezulu lwe-thermal kunye nokuhlolwa kwe-magnetic particle ye-weld pass nganye emva kwexesha lokubamba iiyure ezingama-24. Zihambile iintsuku zokwenza iinkqubo zombhobho ezilula kumzi-mveliso wecala lasezantsi-ntshona.
Ngelixa ezi zinto zinkulu, zintsonkothileyo zoyilo kunye neewelds zenza inxalenye enkulu yeshishini lenkampani, uHauser uthi isawenza umsebenzi omninzi wentsimbi.
Yiyo loo nto amandla amatsha okusika i-laser abaluleke kakhulu kwinkampani njengoko ijonge amathuba ekamva.
I-Chicago Metal Fabricators yangena kwi-laser cutting kwi-2003. Yathenga i-laser cutter ye-6 kW CO2 kunye ne-10 x 20 ibhedi yokusika iinyawo.
"Into esiyithandayo ngayo kukuba iyakwazi ukuphatha amabhodi amakhulu, anzima, kodwa sinexabiso elifanelekileyo leebhodi zetsimbi," kusho uHauser.
U-Nick DeSoto, injineli yeprojekthi eChicago Metal Fabricators, uhlola i-fiber laser cutter entsha njengoko egqiba umsebenzi.
Abavelisi bebesoloko benomdla kulondolozo, ngoko ke iilaser zeCO2 zisenako ukuhambisa iindawo ezisikiweyo ezikumgangatho ophezulu. Kodwa ukuqinisekisa ukuba ukusikwa kwelaser ngokuchanekileyo ukuhlangabezana neenkcukacha ezisemgangathweni kufuna ulwazi oluthe kratya. ukuba ungasebenzi kwi-intanethi ixesha elide.
UHauser uthe ebejonge itekhnoloji yokusika i-fiber laser iminyaka, kodwa wayefuna ukulandela itekhnoloji emva kokuba ibonakalisiwe.Kwangelo xesha, uye wafumana ingxelo entle evela kwimithombo ethembekileyo, kwaye ubonile indlela yokusika iintloko eziye zavela. vumela iilaser zefiber ukuba zisike iintsimbi ezityebileyo kunezizukulwana zangaphambili zobugcisa bezinokusingatha.
Ukongezelela, wayefuna ukufumana umenzi ozimisele ukwakha itheyibhile yokusika i-10-by-30-foot.Itheyibhile enkulu yokusika imigangatho malunga ne-6 x 26 iinyawo, kodwa i-Chicago Metal Fabricators inamabhuleki amabini angama-30 ubude, inkulu kakhulu. apho ibonelela ngeetoni ezili-1,500 zamandla okugoba.
"Kutheni uthenge i-26-ft.laser, kuba uyazi ukuba iodolo elandelayo esiyifumanayo iya kuba yi-27-ft.inxalenye, "utshilo uHauser, evuma ukuba inkampani eneneni ine-27-ft.Iinxalenye kwiworkshop ngaloo mini.
Njengoko ukukhangela i-fiber lasers kwaba nzima ngakumbi, umthengisi wesixhobo somatshini wacebisa uHauser ukuba ajonge kwi-CYLASER.Emva kokufunda malunga nobudlelwane benkampani ixesha elide kunye ne-fiber laser technology kunye namava okwakha oomatshini bokusika abakhulu, uHauser wayesazi ukuba ufumene umthengisi omtsha wetekhnoloji.
Ngaphambi kokungena kwintsimi yokusika isinyithi, i-CYLASER yayingumvelisi womatshini we-welding yesiko.Ikufuphi nendawo yokuvelisa yase-Italiya ye-IPG Photonics, umthengisi omkhulu we-fiber laser unikezelo lwamandla kumatshini wokwakha izixhobo zehlabathi.Oko kusondela kuye kwabangela ukuba iinkampani ezimbini ukuphuhlisa ubudlelwane obuqinileyo bobugcisa kwiminyaka, ngokutsho kwamagosa enkampani.
Ekuqaleni kweminyaka yoo-2000, i-IPG yaqala ukunika i-laser yamandla aphezulu kwi-laser ye-welding market.Yanika i-CYLASER ngejenereyitha ukuba izame, nto leyo eyabachulumancisayo abaphuhlisi bemveliso yenkampani. izicelo zokusika isinyithi.
Ngo-2005, i-CYLASER ifake umatshini wokuqala wokusika i-laser kwi-workshop yokuvelisa e-Schio, e-Italy. Ukusuka apho, inkampani iye yaphuhlisa uluhlu olupheleleyo lwee-2D zokusika oomatshini, i-2D edibeneyo yokusika kunye noomatshini bokusika i-tube, kunye nokusikwa kwe-tube yodwa. oomatshini.
Umenzi wenza i-fiber laser cutters enkulu kakhulu eYurophu, kunye nendlela ehambelana ngayo ne-X-axis motion yentloko yokusika i-Hauser inomdla.Le fiber laser cutter ayinayo inkqubo ye-gantry yendabuko yokuhambisa intloko yokusika ngetafile enkulu ;endaweni yoko, isebenzisa "isakhiwo senqwelomoya" indlela.
Ekubeni i-laser fiber ayifuni ukulandela indlela yesipili ye-gantry bridge feed mirror, i-CYLASER ikhululekile ukucinga ngenye indlela yokuhambisa intloko ye-laser. yephiko.Kuyilo lwe-laser cutter, i-X-axis iqulethe i-axis yensimbi engaphezulu kweyona nto igxininisekile kunye nokuchaneka komatshini.Ihamba phantsi phakathi kwegumbi lokusika.Isakhiwo sensimbi sifakwe kwi-rack kunye ne-pinion kunye. inkqubo kaloliwe echanekileyo.Ngezantsi kwe-X, i-Y axis idibaniswe ngamasethi amane achanekileyo.Olu lungelelwaniso lwenzelwe ukukhawulela nayiphi na ukugoba kwe-Y.I-axis ye-Z kunye nentloko yokusika ifakwe kwi-Y axis.
Iindawo ezinde ezisetyenziselwa ukuhlalisa iintambo kwizakhiwo zorhwebo zisikwa kwii-fiber laser cutters ezintsha kwaye zigotywe koomatshini abakhulu bokugoba benkampani.
Idizayini enkulu ye-gantry kwitafile ye-10-foot-wide-wide ithwala inertia enkulu, utshilo uHauser.
“Andiyithandi kakhulu i-gantry yentsimbi enkulu xa usikwa kwaye ulungisa izinto ezincinci ngesantya esiphezulu,” utshilo.
Uyilo lwezakhiwo zeenqwelomoya zivumela abavelisi ukuba bafikelele kulo naliphi na icala kunye nobude bonke begumbi lokusika i-laser.Olu yilo oluguquguqukayo luvumela abavelisi ukuba babeke ulawulo lomatshini phantse naphi na malunga nomatshini.
I-Chicago Metal Fabricators ifumene i-8 kW fiber laser cutter ngoDisemba 2018. Ibonisa i-pallet etshintshileyo kabini ukuze umqhubi akwazi ukukhulula iinxalenye kwi-skeleton yangaphambili kwaye alayishe indawo engenanto elandelayo ngelixa umatshini wenza omnye umsebenzi. icala ukuba umsebenzisi ufuna ufikelelo olukhawulezayo, njengokuphosa iintsalela kwitafile yokusika umsebenzi okhawulezayo.
I-fiber laser iphezulu kwaye isebenza ukususela ngoFebruwari ngoncedo luka-Nick DeSoto, injineli yeprojekthi ye-metal fabricator ye-Chicago, eyayiyeyona nto ibalulekileyo ekuziseni i-CO2 ye-laser cutters yenkampani kunye nokubagcina beqhuba iminyaka.UHauser uthe i-laser yenziwe. njengoko kulindelekile.
"Into esiyifumene koomatshini belaser abadala kukuba xa udlula kwikota yesithathu ye-intshi, i-laser inokusikwa, kodwa yingxaki ngakumbi ngomgangatho weplate," utshilo. kolu luhlu, i-HD plasma cutters ilungile kusetyenziso oluninzi.
"Sityale kwiindidi zezinto eziphathekayo ukusuka kwi-16-gauge ukuya kwi-0.75-intshi kule laser entsha," kusho uHauser.
Iintloko ze-CYLASER zokusika zenzelwe ukubonelela ngokusikeka komgangatho ophezulu kwiindidi ezahlukeneyo zetsimbi ezinobunzima obuhlukeneyo.Isici seVortex silungisa amandla e-beam ngokudibanisa nokuncedisa ukuhamba kwegesi kunye noxinzelelo, okukhokelela ekunciphiseni i-streaks kunye nokubonakala okufanayo kwi-laser cut edges, ngakumbi i-stainless steels 0.3125 "okanye enkulu.I-Vega ligama lomsebenzi wokuguqulwa kwemodi ye-beam yentloko yokusika, elungisa ubungakanani be-beam kwiimeko ezifanelekileyo zokusika kwiimeko ezahlukeneyo.
I-Chicago Metal Fabricators, eqhuba umthamo omkhulu we-aluminium kunye nensimbi engenasici, iguqule uninzi lomsebenzi wabo kwii-laser cutters ezintsha. kuhle kakhulu,” utshilo.
Kwiinyanga zakutshanje, abavelisi baye baqhuba ii-laser ze-fiber ezintsha iintsuku ezintandathu ngeveki kwiishifti ezimbini.
Iindawo ezinde ezisetyenziselwa ukuhlalisa iintambo kwizakhiwo zorhwebo zisikwa kwii-fiber laser cutters ezintsha kwaye zigotywe koomatshini abakhulu bokugoba benkampani.
"Ndiyonwabile ngobuchwephesha," kusho uHauser. "Sidinga kuphela ukutshintsha i-lens kanye ngonyaka, kwaye ukugcinwa mhlawumbi i-30 ekhulwini ye-CO2 yethu ekhutshwayo.Ixesha [ngelaser entsha] alinakuba ngcono. ”
Ngokusebenza kunye nobukhulu be-fiber laser cutter yayo entsha, iChicago Metal Fabricators ngoku inamandla amatsha ekholelwa ukuba iya kuyinceda ngakumbi ekuguquleni isiseko sabathengi bayo.
UDan Davis ngumhleli oyintloko we-FABRICATOR, imboniselo enkulu yokwenziwa kwesinyithi kunye nokwenza imagazini, kunye noshicilelo elingudade, iSTAMPING Journal, Tube & Pipe Journal, kunye ne-Welder.Usebenze kwezi mpapasho ukususela ngo-Aprili 2002.
I-FABRICATOR yeyona magazini iphambili kuMntla Melika yokwenziwa kwesinyithi kunye neshishini lokwenziwa kwemveliso.Imagazini ibonelela ngeendaba, amanqaku obugcisa kunye neembali zamatyala ezenza ukuba abavelisi benze imisebenzi yabo ngokufanelekileyo.IFBRICATOR ibisebenzela ishishini ukusukela ngo-1970.
Ngoku ngokufikelela ngokupheleleyo kwi-digital edition ye-FABRICATOR, ufikelelo olulula kwizixhobo ezixabisekileyo zeshishini.
Uhlelo lwedijithali lweThe Tube & Pipe Journal ngoku lufikeleleka ngokupheleleyo, lubonelela ngokufikelela lula kwizixhobo ezixabisekileyo zoshishino.
Yonwabela ukufikelela ngokupheleleyo kwi-digital edition ye-STAMPING Journal, ebonelela ngenkqubela phambili yetekhnoloji yamva nje, ezona ndlela zintle kunye neendaba zeshishini lentengiso yesitampu sesinyithi.
Yonwabela ukufikelela ngokupheleleyo kuhlelo lwedijithali lweNgxelo eyoNgezelelweyo ukuze ufunde ukuba ukuveliswa okongeziweyo kungasetyenziselwa njani ukuphucula ukusebenza kakuhle kunye nokunyusa inzuzo.
Ngoku ngokufikelela ngokupheleleyo kwi-digital edition ye-Fabricator en Español, ukufikelela lula kwizixhobo ezixabisekileyo zoshishino.
Ixesha lokuposa: Feb-21-2022