Iinkqubo zokuvelisa eziguquguqukayo emsebenzini, kunye neenqaba zezinto eziqhagamshelwe kwi-laser enye okanye ngaphezulu okanye ezinye iimatshini zokusika, ziyi-symphony ye-automation yokuphatha izinto eziphathekayo. umsebenzi uyavela.
Ifolokhwe ephindwe kabini iphakamisa kwaye isuse amaphepha eengxenye ezisikiweyo kwaye iwathuthe ukuze ihlelwe ngokuzenzekelayo.Kwi-state-of-the-art setups, i-mobile automation - i-automated guided vehicles (AGVs) okanye i-autonomous mobile robots (AMRs) - fumana iindawo kwaye uzihambise. ibe ngamagophe.
Yiya kwelinye icandelo lomzi-mveliso kwaye awuboni i-symphony ehambelanayo ye-automation.Endaweni yoko, uya kubona iqela labasebenzi elijongene nobubi obuyimfuneko ukuba abenzi bentsimbi baqhelene kakhulu nabo: iintsalela zentsimbi.
UBradley McBain akaqhelekanga kule ngxaki.NjengoMlawuli oLawulayo we-MBA Engineering Systems, uMcBain ngummeli wase-UK we-Remmert (kunye nezinye iimpawu zoomatshini), inkampani yaseJamani eyenza umatshini-brand-agnostic sheet metal ukusika izixhobo ezizenzekelayo.(i-Remmert ithengisa ngqo e-US) Inkqubo ye-multi-tower inokusebenza abasiki be-laser abaninzi, i-punch presses, okanye i-plasma cutters.Iinqaba ze-Flat-plate zinokudityaniswa kunye neenqaba zeselula ze-Remmert zokubonelela ngee-laser tube-to-tube.
Okwangoku, uMcBain usebenze nabavelisi base-UK ukulahla intsalela.Ngamanye amaxesha unokubona umsebenzi oququzelela ngononophelo iintsalela, uzigcine ngokuthe nkqo ukuze zifikeleleke lula.Le misebenzi exutywe kakhulu ijolise ekufumaneni oko banako kwizinto abanazo. Ayiloqhinga libi elo kwihlabathi lamaxabiso aphakamileyo ezinto eziphathekayo kunye nokungaqinisekiswa kwamakhonkco obonelelo. Ngokulandelela okuseleyo kwisoftware yokuzalela, kunye nobuchule bomqhubi welaser “ukuplaga” iindawo ezithile kulawulo lokusika i-laser, ukucwangcisa ukusika kwezinye. asiyonkqubo eyoyikisayo.
Oko kwathiwa, umqhubi usadinga ukuphatha ngokwasemzimbeni amaphepha aseleyo.Oku akusiyo into ekhanyayo, engabonakaliyo.Ngenxa yesi sizathu kunye nabanye, uMcBain ubona abavelisi abaninzi bethatha indlela eyahlukileyo.Kuba iintsalela zibiza kakhulu ukulawula, abaprogram be-cutter. sebenzisa iindawo zokuzalisa iindlwane kunye nokufezekisa isivuno esiphezulu sezinto eziphathekayo. Kakade, oku kuya kudala umsebenzi oqhubekayo (WIP), ongafanelekanga.Kweminye imisebenzi, akunakwenzeka ukuba i-WIP eyongezelelweyo iya kufuneka. Isizathu, imisebenzi emininzi yokusika ithumela intsalela kwimfumba ye-scrap kwaye ijongane kuphela nezivuno zemathiriyeli ezingaphantsi ezifanelekileyo.
“Iintsalela okanye iingxaki neziphelo zihlala zimoshakala,” utshilo.” Kwezinye iimeko, ukuba unentsalela enkulu emva kokusikwa, ithathwa ngesandla kwaye ibekwe kwindawo yokubeka ukuze isetyenziswe kamva.
“Kwihlabathi lanamhlanje, oku akunangqiqo ngokwendalo okanye kwezoqoqosho,” utshilo uStephan Remmert, umnini kunye nomlawuli olawulayo weRemmert, kwingxelo kaSeptemba.
Nangona kunjalo, akufanele kube njalo.UMcBain uchaze inguqu yamva nje ye-automation platform ye-Remmert's LaserFLEX, esebenzisa i-teknoloji yokuphatha i-residue ngokuzenzekelayo.Emva kokuba inxalenye ikhululiwe, intsalela ayilahlwa, kodwa ibuyiselwe kwi-cartridge yenkqubo yokugcina. .
Njengoko uMcBain echaza, ukuze kugcinwe ukusebenza okuthembekileyo, inkqubo eseleyo inokusingatha izikwere kunye neengxande ezincinci njenge-20 x 20 intshi.Incinci kunoko, kwaye ayikwazi ukubuyisela iintsalela kwimeko yokugcina. Kananjalo ayikwazi ukuphatha iintsalela kunye imilenze yenja okanye ezinye iimilo ezingaqhelekanga, kwaye ayinakukwazi ukulawula izahlulo zemesh ekhululekileyo yamathambo angenanto.
Inkqubo yolawulo olusembindini yenkqubo yeRemmert ikhokela ulawulo nolungiselelo lwentsimbi eseleyo.Inkqubo yolawulo lwendawo yokugcina impahla ehlanganisiweyo ilawula uluhlu lwempahla lulonke, kuquka imathiriyeli eshiyekileyo.
"Iilaser ezininzi ngoku zineendlela ezitshabalalisayo zokusika kunye nokusikwa kwezinto," utshilo uMcBain.
Indlwane yilaser cut, emva koko ulandelelwano lokutshabalalisa lwamathambo lwenziwa kwinxalenye ephuma kwintsalela ukuze inxalenye eseleyo ibesisikwere okanye uxande.Amaphepha ke ahanjiswa ukuya kwiindawo zokuhlela.Iinxalenye zikhutshwa, zipakishwe, kwaye intsalela ibuyiselwe kwibhokisi yokugcina echongiweyo.
Iikhasethi zenkqubo zinokwabelwa iindima ezahlukeneyo ngokweemfuno zokusebenza.Ezinye iiteyiphu zinokunikelwa ekuphatheni isitokhwe esinganqunyulwanga, ezinye zinokupakishwa ngaphezulu kwesitokhwe esinganqunyulwanga kunye neentsalela, kwaye ezinye zinokusebenza njengezikhuseli ezizinikele ekubambeni iintsalela de umsebenzi olandelayo owufunayo uyeza.
Ukuba imfuno yangoku ifuna iphepha elinentsalela eninzi, lo msebenzi unokwabela iitreyi ezininzi njengesithinteli. Esi senzo sinokunciphisa inani leebhokisi ze-buffer ukuba umxube womsebenzi utshintshwa ube ziindlwane ezimbalwa ezinentsalela.Kungenjalo, intsalela inokugcinwa phezu kwemathiriyeli ekrwada.Isistim iyilelwe ukugcina iphepha lentsalela yetreyi nganye, nokuba loo treyi yoyilwe njengesithinteli okanye ibambe iphepha lentsalela phezu kwephepha lilonke.
UMcBain ucacisa esithi: “Umntu osebenzisa intsalela kufuneka akhethe enoba uyayigcina na [intsalela] phezu kwento ekrwada okanye kwenye ikhasethi.” Noko ke, ukuba intsalela ayidingeki xa kuphinda kufowunelwa izinto eziphathekayo, le nkqubo iya kuyishenxisa. fikelela kwisitokhwe samaphepha apheleleyo… Ngalo lonke ixesha intsalela ibuyiselwa [kwindawo yokugcina], inkqubo ihlaziya ubungakanani beshiti kunye nendawo, ngoko umdwelisi wenkqubo Unokujonga uluhlu lwempahla yomsebenzi olandelayo.”
Ngenkqubo efanelekileyo kunye nesicwangciso sokugcina izinto eziphathekayo, inkqubo inokongeza ukuguquguquka kwe-automation kwi-residual material management.Cinganisa umsebenzi wokuxuba imveliso ephezulu enesebe lokuvelisa umthamo ophezulu kunye nesebe elihlukeneyo lomthamo ophantsi kunye neprototyping.
Lo mmandla womthamo ophantsi usaxhomekeke kulawulo olulahliweyo olwenziwa ngesandla kodwa olulungelelanisiweyo, iiracks ezigcina iphepha ngokuthe nkqo, kunye nezinto zokufanisa ezizodwa kunye neekhowudi zebhakhowudi kwi-scrap nganye. ulawulo lomatshini, kunye nomsebenzisi usebenzisa ujongano lokutsala-nokulahla.
Kwintsimi yemveliso, i-automation eguquguqukayo ibonisa amandla ayo apheleleyo. Iiprogram zabela iibhokisi ze-buffer kwaye zilungelelanise ukusetyenziswa kwebhokisi ngokusekelwe kumxube womsebenzi.Sika iphepha ukugcina i-rectangular okanye i-square eshiyekileyo, egcinwa ngokuzenzekelayo kwimisebenzi elandelayo. , abadwelisi beprogram banokungena ngokukhululekileyo kunye nokusetyenziswa kwezinto eziphezulu engqondweni, ngaphandle kwesidingo sokuvelisa i-infill parts.Almost zonke iinxalenye zithunyelwa ngokuthe ngqo kwinkqubo elandelayo, nokuba i-press brake, i-press brake, i-folding machine, i-welding station okanye enye indawo.
Icandelo elizenzekelayo lomsebenzi aliyi kuqesha abaphangi bezinto ezininzi, kodwa abasebenzi abambalwa abanabo bangaphezu nje kokutyhala amaqhosha. zikhethe zonke kanye. automation ukumisa kuba ishiti weshiti ngempazamo welded kwimfumba slag kwi slats enamazinyo ngezantsi.
Ngawo wonke umntu odlala indima yakhe, i-symphony yokuhamba kwezinto eziphathekayo iqala, kwisebe.
Uninzi lwemisebenzi ayikafikeleli kweli nqanaba lokuzenzekelayo.Nangona kunjalo, izinto ezintsha ekulawuleni isitokhwe esishiyekileyo zinokuzisa ukusika kwentsimbi kufutshane nale njongo.
UTim Heston, uMhleli oMkhulu kwi-FABRICATOR, uye wagubungela imboni yesinyithi ukususela kwi-1998, eqala umsebenzi wakhe kunye ne-American Welding Society's Welding Magazine. Wajoyina i-FABRICATOR staff ngo-Okthobha wama-2007.
I-FABRICATOR yeyona magazini iphambili kuMntla Melika yokwenziwa kwesinyithi kunye neshishini lokwenziwa kwemveliso.Imagazini ibonelela ngeendaba, amanqaku obugcisa kunye neembali zamatyala ezenza ukuba abavelisi benze imisebenzi yabo ngokufanelekileyo.IFBRICATOR ibisebenzela ishishini ukusukela ngo-1970.
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Ixesha lokuposa: Feb-17-2022