UFranke, umenzi wezixhobo zasekhitshini, wayesebenzisa amalungu etyhubhu enziwe ngesandla.Ukusika ubude obuthile kwi-saw kunye nokugrumba kwi-drill press ukuze uqhube kwi-drill press akuyona inkqubo embi, kodwa inkampani ifuna ukuphucula.Umfanekiso: Franca
Usenokuba awuzange uve ngoFranke, umenzi wezixhobo zasekhitshini, nangona unempembelelo enkulu eUnited States.Uninzi lweemveliso zayo ziyilelwe kwaye zenzelwe izicelo zorhwebo-izixhobo zasekhitshini zisemva kwendlu, kwaye umgca wenkonzo uphambi kwendlu- -Uluhlu lwalo lwekhitshi lokuhlala aluthengiswa kwiivenkile zemveli.Ukuba ufuna ukungena ekhitshini lokuthengisa, okanye ukuba ufuna ukujonga ngononophelo umgca wenkonzo kwindawo yokutyela ozisebenzelayo, unokufumana iisinki zohlobo lweFranke, izikhululo zokulungiselela ukutya, iinkqubo zokuhluza amanzi, izitishi zokufudumeza, imigca yemveliso yenkonzo, oomatshini bekofu. , nabalahla inkunkuma.Ukuba undwendwela igumbi lokubonisa lomthengisi wekhitshi lendawo yokuhlala ephezulu, unokubona iitepu zayo, iisinki kunye nezixhobo.Azisebenziseki nje kuphela kodwa zikwahle;yonke into yenzelwe ukulungelelanisa umsebenzi kunye nokwenza ulungelelwaniso, ukusetyenziswa, kunye nokucoca ngokulula kangangoko.
Nangona iyinkampani enkulu enabasebenzi abangaphezu kwe-10,000 kumaziko okuvelisa kumazwekazi amahlanu, akunyanzelekanga ukuba ibe ngumenzi wevolumu ephezulu.Eminye yemisebenzi yayo yokuvelisa ibandakanya i-batch encinci, imodi yokuxuba okuphezulu kwi-workshop yokuvelisa, kunokuba i-volume high-volume, i-low-mix workshop ye-OEMs.
UDoug Frederick, umphathi wemveliso yenkampani eFayetteville, eTennessee, wathi: “Imiqulu eli-10 linani elikhulu kuthi.Sinokwenza itafile yokulungiselela ukutya kwaye emva koko Azisekho iitafile zolu yilo ziya kwenziwa kwiinyanga ezintathu. "
Ezinye zezi ndawo yimibhobho.Kuze kube kutshanje, inkampani iye yasinda kwinkqubo yokwenziwa kwencwadi yezixhobo zayo ze-tubular.Ukusika ubude obuthile kwi-saw kunye nokugrumba kwi-drill press ukuze uqhube kwi-drill press akuyona inkqubo embi, kodwa inkampani ifuna ukuphucula.
Umenzi wentsimbi uya kuba kwikhaya likaFranke eFayetteville.Inkampani ivelisa inani elikhulu leenxalenye zezixhobo ezizenzayo, ezisetyenziswa kakhulu kwishishini lokutya okukhawulezayo, kubandakanywa iibhentshi zokusebenza, iikhava ze-bakeware, iikhabhinethi zokugcina kunye nezitishi zokufudumeza.UFranke usebenzisa i-laser yentsimbi yokusika, umatshini wokugoba, kunye nesixhobo sokuwelda i-seam kwi-welds yefillet ende.
EFranke, ukwenziwa kwemibhobho yinxalenye encinci yomsebenzi, kodwa kuseyinxalenye ebalulekileyo.Iimveliso zetyhubhu ziquka imilenze yebhentshi yokusebenzela, izixhaso zecanopy, kunye nokuxhasa oonogada be-sneeze kwimivalo yesaladi kunye nezinye iindawo zokuzisebenzela.
Umba wesibini wemodeli yeshishini likaFranke kukuba ibhekisa kwikhitshi lezorhwebo liphela.Ibhala iikowuteshini ukunika yonke into efunekayo ukugcina, ukulungiselela nokuphaka ukutya, kunye neetreyi zenkonzo ezicocekileyo.Ayikwazi ukwenza yonke into, ngoko ibhekisela kwiifriji, iifriji, i-bakeware, kunye ne-dishwashers evela kwabanye abavelisi.Kwangaxeshanye, abanye abadibanisi basekhitshini benza into efanayo, bebhala iikowuteshini ezidla ngokubandakanya izixhobo zeFranke.
Ekubeni iikhitshi zorhwebo ngokuqhelekileyo zisebenza iiyure ezili-18 okanye ngaphezulu ngosuku, iintsuku ezisi-7 ngeveki, isitshixo sokuba kuluhlu lwababoneleli abakhethiweyo (kunye nokuhlala apho) kukwenza izixhobo ezithembekileyo, ezomeleleyo kwaye zihanjiswe ngexesha lonke ixesha.Nangona inkqubo yezandla kaFranke yokwenza iityhubhu yanele, umphathi weplanti yaseFayetteville usakhangela izinto ezintsha.
"I-saw kufuneka ilungiswe ngesandla ukwenza i-45-degree cut, kwaye i-drill press ayifanelekanga ukugrumba imingxuma kwimibhobho," kusho uFrederick.“I-drill bit ayisoloko ingena ngqo embindini, ngoko ke imingxuma emibini ayisoloko ilungelelaniswa.Ukuba kufuneka sifake izixhobo zentsimbi njenge nut yokutshixa, ayisoloko ifanelekile.”Nangona ukulinganisa ngomlinganiselo we-tape kunye nokumakisha imingxuma ngepensile Indawo ayikho into enkulu, kodwa ngamanye amaxesha abasebenzi ngokukhawuleza baya kuphawula indawo yomngxuma ngokungalunganga.Izinga le-scrap kunye nenani lokuphinda lisebenze alikhulu, kodwa insimbi engenasici iyabiza, kwaye akukho mntu ufuna ukuphinda asebenze, ngoko ke iqela lolawulo lithemba ukunciphisa oku kangangoko kunokwenzeka.
Ukuseta umatshini ukusuka kwi-3D FabLight kulula njengoko kubonakala.Ifuna kuphela i-120-volt circuit (20 amps) kunye netafile okanye isigxina somlawuli.Kuba ingumatshini ongasindi oxhotyiswe ngee-casters, kulula ngokulinganayo ukufuduswa.
Inkampani yacinga ukusebenzisa iziko lomatshini, kodwa emva kokukhangela ixesha elide, abasebenzi baseFayetteville abazange bayifumane into eyayiyifuna.Abasebenzi baqhelene nokusika i-laser kumsebenzi wabo wamaphepha, besebenzisa iilaser ezine zamaphepha usuku nosuku, kodwa i-laser ye-laser yemveli ingaphezulu lee kwiimfuno zabo.
“Asinamthamo waneleyo wokuthethelela umatshini omkhulu welaser,” utshilo uFrederick.Emva koko, ngelixa ekhangela izixhobo kwi-FABTECH Expo yakutshanje, wafumana into awayeyifuna: umatshini welaser ohambelana nohlahlo lwabiwo-mali lukaFranke.
Ufumene ukuba inkqubo eyilwe kwaye yakhiwe yi-3D Fab Light isekelwe kumgaqo oqhelekileyo: ukulula.Ingcamango yoyilo eyamkelwe yinkampani yinto elula yokuhlobisa kunye nokulula ukuyisebenzisa.
Umseki waqala wangenisa ingcamango yenyathelo loMphathiswa wezoKhuselo.Nangona uninzi lomsebenzi wokulungisa owenziwe ngamagosa asemkhosini ubandakanya ukutshintshwa kwezinto ezigugileyo okanye ezonakalisiweyo kufakwe ezinye iindawo ezisuka kubenzi bezixhobo zoqobo, ezinye iindawo zokugcina iimpahla zomkhosi zinikwe umsebenzi wokwenza la malungu atshintshayo.Umatshini, ukuvelisa, kunye nokuwelda yimisebenzi eqhelekileyo kwezinye iindawo zokugcina umkhosi.
Ngaloo nto engqondweni, aba basunguli babini bakhulelwe umatshini wokusika we-laser ongasidingi isiseko kwaye unokudlula kwiingcango eziphindwe kabini zorhwebo.I-gantry yenkqubo kunye nebhedi ilungelelaniswe ngaphambi kokushiya i-factory, kwaye akukho mfuneko yokulungelelanisa umatshini emva kokuba umisiwe.Incinci ngokwaneleyo ukuba ingene kwisitya sokuthumela, ngoko inokuthi ihanjiswe kuyo nayiphi na indawo, eyimfuneko ekuthuthweni komatshini kwiziseko zomkhosi ezikude apho ifuneka kakhulu.Ukusebenzisa ngaphantsi kwe-20 amperes yangoku kwisekethe ye-VAC eqhelekileyo ye-120, aba matshini basebenzisa malunga ne-$ 1 ngeyure yombane kunye nomoya wokusebenzela.
Inkampani ivelisa iimodeli ezimbini kwaye ibonelela ngeeresonators ezintathu ozikhethayo.I-FabLight Sheet inokusingatha ikota yephepha, ubukhulu obukhulu bungama-50 x 25 intshi.I-FabLight Tube & Sheet inokusingatha amaphepha obungakanani obufanayo kunye neetyhubhu ezinamadamitha angaphandle ukusuka kwi-½ ukuya kwi-intshi ezi-2, kunye nobude ukuya kuma-intshi angama-55.I-extender ekhethiweyo inokubamba iityhubhu ukuya kwi-intshi ezingama-80 ubude.
Iimodeli zoomatshini-FabLight 1500, FabLight 3000 kunye neFabLight 4500-zihambelana ne-wattages ye-1.5, 3 kunye ne-4.5 kW ngokulandelanayo.Zenzelwe ukusika izinto ukuya kwi-0.080, 0.160, kunye ne-0.250 intshi, ngokulandelanayo.Umatshini usebenzisa amandla e-fiber optic kwaye uneendlela ezimbini zokusika.Imodi ye-pulse isebenzisa amandla aphezulu, kwaye imodi eqhubekayo isebenzisa i-10% yamandla.Imowudi eqhubekayo ibonelela ngomgangatho ongcono wecala kwaye yenzelwe ukutyeba kwezinto ezibonakalayo kwinqanaba elisezantsi lomthamo womatshini.Imowudi ye-Pulse inceda uhlahlo lwabiwo-mali lwamandla kwaye isetyenziselwa ukusika ubukhulu bezinto eziphathekayo eziphezulu.
Utyalo-mali lukaFranke kwiFabLight 4500 Tube & Sheet luvelise izibonelelo kwimveliso kunye nokudibanisa.Zimkile iintsuku zokwenza inkunkuma ngokusika iindawo ezimfutshane kakhulu, eziphinde zenziwe ngokutsha ezisikwe nde kakhulu, kunye nemingxuma engafanelekanga.Okwesibini, amacandelo anokudityaniswa ngokutyibilikayo ngalo lonke ixesha.
“Umshicileli uyayithanda,” watsho uFrederick."Yonke imingxuma ilapho ifanele ukuba khona, kwaye ingqukuva."UFrederick nomntu owayefudula esebenza isarha yayingabantu ababini ababeqeqeshelwe ukusebenzisa lo matshini mtsha.UFrederick uthe uqeqesho luhambe kakuhle.Umqhubi wesaha yangaphambili ngumvelisi wesikolo esidala, hayi kakhulu ikhompyuter, kwaye ngokuqinisekileyo ayingomthonyama wedijithali, kodwa oko kulungile;umatshini awufuni ludweliso lwenkqubo, njengoko le vidiyo (esetyenziselwa ukwenza i-corkscrew) ibonisa.Ingenisa iifomati zefayile eziqhelekileyo, .dxf kunye .dwg, kwaye emva koko umsebenzi wayo weCAM uthatha indawo.Kwimeko ye-3D Fab Light, i-CAM yi-CAT yokwenyani, njengakwikhathalogu.Ixhomekeke kwikhathalogu yezinto eziphathekayo okanye i-database yokusika iiparamitha kunye nenani elikhulu le-alloys kunye nobukhulu bezinto eziphathekayo.Emva kokulayisha ifayile kunye nokukhetha iiparameters eziphathekayo, umqhubi unokujonga i-preview yokuzikhethela ukuze abone inxalenye egqityiweyo, emva koko ugijime intloko yokusika kwindawo yokuqala kwaye uqale inkqubo yokusika.
UFrederick wafumana isiphene: Amalungu kaFranke azobe engekho kuyo nayiphi na indlela esetyenziswa ngumatshini.Wacela uncedo oluthile ngaphakathi kwinkampani, kodwa kwinkampani enkulu, ezi zinto zathatha ixesha, ngoko wacela i-3D Fab Light itemplate yokuzoba umbhobho, wafumana enye, kwaye wayilungisa ukuze enze iindawo azifunayo.“Kulula kakhulu,” watsho."Kuthatha imizuzu emithathu ukuya kwemine ukulungisa ithempleyithi yomzobo ukwenza inxalenye."
Ngokutsho kukaFrederick, ukuseta umatshini kukwangumoya.“Eyona nto inzima kukuvula ikhreyithi,” watsho eqhula.Ekubeni inkqubo ixhotyiswe ngamavili, idinga kuphela ukuqengqeleka emgangathweni ukuyihambisa kwindawo emiselweyo.
"Siyibeke kwindawo efanelekileyo, iplagwe kumthombo wamandla, idibanise i-vacuum cleaner, kwaye yayilungile," watsho.
Ukongeza, xa izinto zingahambi ngokwesicwangciso, ukulula komatshini kunceda ukusombulula ingxaki, uFrederick uyongeza.
“Xa sidibana nengxaki, uJackie [osebenza] udla ngokuyixilonga ingxaki aze ayenze ukuba iphinde isebenze,” utshilo uFrederick.Nangona kunjalo, ukwakholelwa ukuba i-3D Fab Light inikela ingqalelo kwiinkcukacha kulo mba.
“Nokuba siqala ukubonelela ngamatikiti enkonzo emva koko sibazise ukuba siyisombulule ngokwethu ingxaki, ndidla ngokufumana i-imeyile yokulandelela esuka kwinkampani kwiiyure ezingama-48.Inkonzo yabathengi yinxalenye ebalulekileyo yokwaneliseka kwethu ngomatshini. ”
Nangona uFrederick akazange abale naziphi na izalathisi zokulinganisa imbuyekezo kwixesha lotyalo-mali, waqikelela ukuba kuya kuthatha iminyaka engaphantsi kwemibini ngokusekelwe ekusebenzeni komatshini, kwaye nangaphantsi xa kubalwa ukunciphisa inkunkuma.
U-Eric Lundin uzibandakanye nesebe lomhleli weThe Tube & Pipe Journal ngo-2000 njengomhleli onxulumeneyo.Uxanduva lwakhe oluphambili lubandakanya ukuhlela amanqaku ezobugcisa kwimveliso ye-tube kunye nokuveliswa, kunye nokubhala izifundo zecala kunye neeprofayili zenkampani.Unyuselwe ukuba ngumhleli ngo-2007.
Phambi kokujoyina abasebenzi beli phephancwadi, wasebenza kuMkhosi woMoya wase-US iminyaka emihlanu (1985-1990), kwaye wasebenzela umenzi wombhobho, umbhobho, kunye neengqiniba zombhobho iminyaka emithandathu, okokuqala njengommeli wenkonzo yabathengi kwaye kamva umbhali wezobugcisa (1994-2000).
Ufunde kwiYunivesithi yaseNorthern Illinois eDeKalb, e-Illinois, kwaye wafumana isidanga se-bachelor kwezoqoqosho ngo-1994.
I-Tube & Pipe Journal yaba liphephancwadi lokuqala elizinikele ekukhonzeni ishishini lombhobho wesinyithi ngo-1990. Namhlanje, isekuphela kopapasho olunikezelwe kushishino eMntla Melika kwaye iye yaba ngowona mthombo uthembekileyo wolwazi kwiingcali zemibhobho.
Ngoku unokufikelela ngokupheleleyo kuguqulelo lwedijithali lwe-FABRICATOR kwaye ufikelele ngokulula kwizibonelelo zeshishini ezixabisekileyo.
Izixhobo ezixabisekileyo zoshishino ngoku zinokufikelelwa ngokulula ngokufikelela ngokupheleleyo kwinguqulelo yedijithali yeThe Tube & Pipe Journal.
Yonwabela ukufikelela ngokupheleleyo kwi-digital edition ye-STAMPING Journal, ebonelela ngenkqubela phambili yetekhnoloji yamva nje, ezona ndlela zintle kunye neendaba zeshishini lentengiso yesitampu sesinyithi.
Jabulela ukufikelela okupheleleyo kuguqulelo lwedijithali lweNgxelo eyoNgezelelweyo kwaye ufunde indlela yokusebenzisa iteknoloji yokuvelisa ezongezelelweyo ukwandisa ukusebenza kakuhle kunye nokuphucula umgca ongezantsi.
Ngoku unokufikelela ngokupheleleyo kwi-digital version ye-Fabricator en Español, ukufikelela ngokulula kwizixhobo ezixabisekileyo zoshishino.
Ixesha lokuposa: Nov-24-2021